Double Plate Hydraulic Continuous Screen Changer
The double plate hydraulic continuous screen changer is a pivotal piece of equipment in various industrial processes, particularly in the plastics, rubber, and chemical fiber industries. This innovative device facilitates continuous production by enabling the swift replacement of filters without halting the production line, thereby significantly enhancing efficiency and reducing downtime.
Working Principle
The core of the double plate hydraulic continuous screen changer lies in its design featuring two parallel slides, each equipped with a circular filtering station. Here's how it works:
Hydraulic Power: The operation is powered by a hydraulic station, which is controlled by an operator using a handle button.
Filter Displacement: By pressing the corresponding button on the handle, the hydraulic system drives one of the slides to displace, allowing the filter station on it to be moved out of the main body of the screen changer. Meanwhile, the filter station on the other slide continues to operate, ensuring production continuity.
Filter Cleaning and Replacement: Once the slide is moved out, the operator can shut down the hydraulic station, clean the filter, and replace it with a new one.
Slide Reinsertion: After the new filter is installed, the hydraulic station is restarted, and the slide is pulled back into the main body by pressing the corresponding pull button on the handle, initiating a new filtering cycle.
Alternating Operation: The process is repeated for the other slide, ensuring that both filtering stations are regularly cleaned and replaced, maintaining optimal production conditions.
Key Features
Fast Screen Changing
Equipped with a high-capacity hydraulic station, the double plate hydraulic continuous screen changer achieves exceptionally fast screen changes. This minimizes production interruptions, leading to increased output and reduced waste.
High Durability
The device is designed to withstand high pressures and temperatures, making it suitable for a wide range of industrial applications. Its high wear resistance and durability ensure a long service life, reducing maintenance costs over time.
Compact Design
The compact design of the double plate hydraulic continuous screen changer allows for easy integration into existing production lines. It occupies minimal space, making it ideal for environments with limited footprint.
Efficient Sealing
The compensatory sealing design ensures that there is no material leakage during the slide displacement process. This maintains the purity of the processed material and prevents contamination.
Flexible Heating Options
The screen changer offers flexible heating options, including electrical heating and heat medium heating, catering to the specific needs of different production processes.
High Temperature Resistance
The ability to operate stably at high temperatures (up to 300°C) makes the double plate hydraulic continuous screen changer suitable for plastic granulation processes that require high-temperature treatment.
Applications
The double plate hydraulic continuous screen changer finds widespread application in various industries, including:
Plastic Extrusion: Essential for maintaining the quality of extruded plastics by continuously filtering impurities.
Rubber Calendering: Ensures the purity of rubber compounds during processing.
Chemical Fiber Spinning: Critical for producing high-quality chemical fibers by removing contaminants.
Resin Pelletizing: Enhances the efficiency and quality of resin pellet production.
The double plate hydraulic continuous screen changer is a game-changer in industrial production, offering unparalleled efficiency, durability, and flexibility. Its ability to facilitate continuous production without interruptions significantly boosts productivity and reduces waste. With its wide range of applications and impressive features, this innovative device is set to play an increasingly important role in various industries in the coming years.
Email: info@battemachinery.com
WhatsApp: +86 158 38331071